4600 Slater Rd - Kwik Trip HVAC Balance ReportGREAT LAKES BALANCING, INC.
d/b/a HVAC Systems Analysis Gordon Rupkalvis, Owner
1630 8th Street SE AIR & WATER BALANCING
Pine Island, MN 55963 NEBB CERTIFIED SINCE 1988
Cell (507) 951-2823 Fax (507) 356-2096 Email: hvacsystems2004@yahoo.com
Page 1 of 12 PROJECT #16-029
NEBB
CERTIFIED TEST, ADJUST, AND
BALANCE REPORT
DATE DECEMBER 6, 2016
PROJECT KWIK TRIP STORE #179
CLIFF ROAD & SLATER ROAD
ADDRESS EAGAN, MN
ARCHITECT VANTAGE ARCHITECTS
ENGINEER JDR ENGINEERING, INC.
DATE OF PLANS MARCH 22, 2016
HVAC CONTRACTOR TONNA MECHANICAL
TEMP. CONTROL
CONTRACTOR TONNA MECHANICAL
TESTING & BALANCING SUPERVISOR
GREAT LAKES BALANCING, INC.
d/b/a HVAC Systems Analysis Gordon Rupkalvis, Owner
1630 8th Street SE AIR & WATER BALANCING
Pine Island, MN 55963 NEBB CERTIFIED SINCE 1988
Cell (507) 951-2823 Fax (507) 356-2096 Email: gordy@glb2004.com
TABLE OF CONTENTS
DOCUMENT PAGE
CERTIFICATION..................................................................................................................................3
INSTRUMENTS....................................................................................................................................4
UNIT DATA SHEETS........................................................................................................................5-8
FAN TEST REPORT.............................................................................................................................9
OUTLET SHEETS..........................................................................................................................10-11
WATER REPORT................................................................................................................................12
ABBREVIATIONS.................................................................................................................appendix i
CERTIFICATION
PROJECT KWIK TRIP STORE #179
ADDRESS CLIFF ROAD & SLATER ROAD
EAGAN, MN
The data presented in this report is an exact record of system performance and was obtained in accordance with
NEBB standard procedures. Any variances from design quantities which exceed NEBB tolerances are noted
throughout this report.
The air distribution systems have been tested and balanced and final adjustments have been made in accordance
with NEBB “Procedural Standards for Testing, Adjusting, Balancing of Environmental Systems” and the project
specifications.
NEBB TAB FIRM GREAT LAKES BALANCING, INC. d/b/a HVAC Systems Analysis________
Reg. No. 2618 Certified by: Gordon Rupkalvis Date December 6, 2016
(Air TAB Supervisor)
The hydronic distribution systems have been tested and balanced and final adjustments have been made in
accordance with NEBB “Procedural Standards for Testing, Adjusting, Balancing of Environmental Systems” and
the project specifications.
NEBB TAB FIRM GREAT LAKES BALANCING, INC. d/b/a HVAC Systems Analysis________
Reg. No. 2618 Certified by: Gordon Rupkalvis Date December 6, 2016
(Water TAB Supervisor)
SUBMITTED & CERTIFIED BY:
NEBB TAB FIRM GREAT LAKES BALANCING, INC. d/b/a HVAC Systems Analysis________
TAB SUPERVISOR Gordon Rupkalvis
REG. NO. 2618
DATE December 6, 2016 CERTIFICATION EXP. DATE 03/31/17
GREAT LAKES BALANCING, INC.
d/b/a HVAC Systems Analysis Gordon Rupkalvis, Owner
Pine Island, MN 55963 AIR & WATER BALANCING
Cell (507) 951-2823 NEBB CERTIFIED SINCE 1988
Fax (507) 356-2096 Email: gordy@glb2004.com
page 4 of 12
Instrument Ownership for Firm HVAC Systems Analysis
NEBB Certificate No. 2618
Date: 12-6-2016
Minimum Minimum Minimum Calibration
Function Range Accuracy Resolution Instrument Information Interval/Date
Humidity 10 to 90 % RH 2% of reading 1%Exteck Psychrometer 12 Months
Measurement RH-390 Date
Serial No. 11118575 3/30/2016
Air Volume 100 to 2000 5% reading Digital 1 cfm Shortridge 12 Months
Measurement cfm ADM 870 Date
Flow Hood Serial No. M88490 3/15/2016
Rotation 0 to 5000 rpm 2% of reading 30 rpm Nova Stobe dbx 12 Months
Measurement Date
Serial No. 2568465 4/1/2016
Temperature minus 40 to 1% of reading .2 deg. F (US)Extech Dual K Thermocouple 12 Months
Measurement 240 deg. F Thermometer EA 10 Date
Air Serial No. 120701154 3/25/2016
Temperature minus 40 to 1% of reading .2 deg. F (US)Extech Dual K Thermocouple 12 Months
Measurement 240 deg. F Thermometer EA 10 Date
Immersion Serial No. 120701154 3/25/2016
Temperature minus 40 to 1% of reading .2 deg. F (US)Davis Instruments Angle 12 Months
Measurement 240 deg. F Surface Probe Type K Date
Contact Serial No. BN215704 3/30/2016
Electrical 0 to 600 VAC 2% of reading 1.0 Volt Fluke True RMS Clamp 12 Months
Measurement 0 to 100 Amps .1 Amperage Meter 324 Date
True RMS Serial No. 26860058WS 3/25/2016
Air Pressure 0 to 10" WG 5% of reading .01" WG Shortridge 12 Months
Measurement ADM 870 Date
Serial No. M88490 3/15/2016
Air Velocity 50 to 2500 fpm 5% of reading 1 fpm TSI Hotwire 12 Months
Measurement 8384A Date
Serial No. 55040646 3/23/2016
Hydronic 0 to 100" WG 2% of reading 1" WG Shortridge 12 Months
Differential 0 to 100' WG 2% of reading 1.0 ft WG HDM-250 Date
Measurement Serial No. W95093 4/12/2016
Air Velocity 50 to 2500 fpm 1% of reading 1 fpm TSI Alnor 12 Months
Measurement RVA801 Date
Rotating Vane Serial # A03116 4/5/2016
All or some of these instruments were used on this project. Copies of calibration certificates for each
instrument will be made available upon request. All instruments are owned by HVAC Systems Analysis,
NEBB Certification number 2618. Copies of all company's certifications available on request.
1630 8th Street SE
HVAC SYSTEMS ANALYSIS, INC.
NEBB UNIT DATA SHEET PAGE 5 of 12
12/6/2016
PROJECT KWIK TRIP EAGAN, MN #179
LOCATION EAGAN, MN
16-029
SYSTEM NO.RTU-1
MAKE Trane
MODEL NO.YHD180G3RLA1YHF
SERIAL NO.163610256D
DESIGN 5640 CFM @1.5" ESP with 1125 OA CFM Minimum
MOTOR Marathon
HP 5
PH 3
FR 182T
SF 1.15
VOLTS 208
FL AMPS 13.4
MOTOR RPM 3450
MOTOR ROTATION CCW
STARTER Control System
SHEAVE X BORE DRIVEN 1BK140 / 1.1875"
SHEAVE X BORE DRIVER 1VP34 / .875"
BELTS NO. & SIZE 1 / BX-71
DRIVE CHANGE Yes
BELT CHANGE No
FILTERS (8) 20"/20"/2" MERV 13, (4) 16"/20"/2" MERV 13
TEST MODE Tested under Normal Operation, OA 30°
RETURN DAMPER 100% Estimated
OUTSIDE AIR DAMPER 0%
COOLING COIL Dry
CONDENSATE LINE TRAPPED Yes
STATICS
FAN IN 0.60 OUT 0.85 RISE 1.45
FILTERS - COOLING COIL IN 0.43 OUT 0.60 DROP 0.17
EXTERNAL SP IN 0.43 OUT 0.85 RISE 1.28
PRELIMINARY FINAL
CFM 6414 5615
MINIMUM O/A ERU 1566 1196
MOTOR RPM 3428 3429
FAN RPM 829 744
VOLTS 210 210
AMPS 8.66 7.85
REMARKS:Return outlets are filtered.
HVAC SYSTEMS ANALYSIS, INC.
NEBB UNIT DATA SHEET PAGE 6 of 12
12/6/2016
PROJECT KWIK TRIP EAGAN, MN #179
LOCATION EAGAN, MN
16-029
SYSTEM NO.RTU-2
MAKE Trane
MODEL NO.YHC048E3RLA1JKA
SERIAL NO.163712540L
DESIGN 1600 CFM @ 1.2" ESP with 240 CFM OA Minimum
MOTOR Marathon
HP 1
PH 3
FR 56
SF 1.15
VOLTS 208
FL AMPS 3.4
MOTOR RPM 1725
MOTOR ROTATION CCW
STARTER Control System
SHEAVE X BORE DRIVEN 1AK54 / .75"
SHEAVE X BORE DRIVER 1VP34 / .875"
BELTS NO. & SIZE 1 / AX-29
DRIVE CHANGE Adjusted
BELT CHANGE No
FILTERS (4) 25"/16"/2" MERV 13
TEST MODE Tested under Normal Operation, OA 30°
RETURN DAMPER 100% Estimated
OUTSIDE AIR DAMPER 0%
COOLING COIL Dry
CONDENSATE LINE TRAPPED Yes
STATICS
FAN IN 0.37 OUT 0.26 RISE 0.63
FILTERS - COOLING COIL IN 0.24 OUT 0.37 DROP 0.13
EXTERNAL SP IN 0.24 OUT 0.26 RISE 0.50
PRELIMINARY FINAL
CFM 1709 1604
MINIMUM O/A 364 286
MOTOR RPM 1777 1777
FAN RPM 822 790
VOLTS 209 209
AMPS 2.19 2.15
REMARKS:Return outlet filtered.
HVAC SYSTEMS ANALYSIS, INC.
NEBB UNIT DATA SHEET PAGE 7 of 12
12/6/2016
PROJECT KWIK TRIP EAGAN, MN #179
LOCATION EAGAN, MN
16-029
SYSTEM NO.MAU-1
MAKE CaptiveAire
MODEL NO.A-1 D.250 G10D
SERIAL NO.2740320-2
DESIGN 1760 CFM @ .7" ESP
MOTOR Emerson
HP 1
PH 1
FR 48
SF NA
VOLTS 115
FL AMPS 10.2
MOTOR RPM 1800 Varies
MOTOR ROTATION CW
STARTER Wall Switch
HEATERS Set to 10.2 Amps
SHEAVE X BORE DRIVEN Direct Drive
SHEAVE X BORE DRIVER Direct Drive
BELTS NO. & SIZE Direct Drive
DRIVE CHANGE Adjusted to Design CFM
BELT CHANGE Direct Drive
FILTERS (3) 20"/16"/2" Washable
TEST MODE Tested under Normal Operation, OA Temperature 30°
OUTSIDE AIR DAMPER 100%
STATICS
FAN IN 0.48 OUT 0.22 RISE 0.70
FILTERS IN 0.00 OUT 0.24 DROP 0.24
BURNER SP IN 0.24 OUT 0.48 DROP 0.24
PRELIMINARY FINAL
CFM 1431 1779
MOTOR RPM 890 966
FAN RPM 890 966
VOLTS 120 120
AMPS 2.1 2.56
REMARKS:Speed controller set to design CFM flow.
CFM measured at hood grilles.
NEBB UNIT DATA SHEET PAGE 8 of 12
12/6/2016
PROJECT KWIK TRIP EAGAN, MN #179
LOCATION EAGAN, MN 16-029
SUPPLY EXHAUST
SYSTEM NO.ERV-1
MAKE Renewaire
MODEL NO.HE2XRT
SERIAL NO.I162911C
DESIGN 1125 925
MOTOR Baldor Baldor
HP 1.5 1.5
PH 3 3
FR 145T 145T
SF 1.15 1.15
VOLTS 208 208
FL AMPS 4.4 4.4
MOTOR RPM 1750 1750
MOTOR ROTATION CW CW
STARTER Control System Control System
HEATERS Set 4.5 Set 4.5
SHEAVE X BORE DRIVEN 1BK50 / 1"1AK64 / 1"
SHEAVE X BORE DRIVER 1VP40 / .875"1VP40 / .875"
BELTS NO. & SIZE 1 / A-35 1 / A-38
DRIVE CHANGE Adjusted Yes
BELT CHANGE No No
FILTERS (2) 20"/20"/2" Plus HX (2) 20"/20"/2" Plus HX
TEST MODE Tested under Normal Operation
OUTSIDE AIR TEMP.
FRESH AIR TEMP.
EXHAUST AIR TEMP
RELIEF AIR TEMP.
STATICS
FAN SUPPLY IN 0.60 OUT 0.09 RISE 0.69
FILTERS ERV IN 0.11 OUT 0.60 DROP 0.49
FAN EXHAUST IN 0.58 OUT 0.10 RISE 0.68
FILTERS ERV IN 0.16 OUT 0.58 DROP 0.42
SUPPLY EXHAUST
CFM 1196 925
MOTOR RPM 1777 1778
FAN RPM 1150 962
VOLTS 210 210
AMPS 2.15 2.26
REMARKS:Interlocked with RTU-1.
31.5°
58.4°
70.2°
48.7°
HVAC SYSTEMS ANALYSIS, INC.
NEBB FAN TEST REPORT PAGE 9 of 12
16-029
PROJECT KWIK TRIP EAGAN, MN #179
EAGAN, MN
FAN DATA FAN NO. EF-1
Location Roof
Service Hood
Manufacturer CaptiveAire
Model Number DU85HFA
Serial Number 2740320-1
Type/Class Upblast
Motor Make US Electric
Motor Style Open
Motor HP/RPM/Frame .75 / 1800 Varies / 56
Volts/Phase/Hertz *115 / 1 / 60
FL Amps/S.F.8.8 / 1.0
Motor Sheave Make Direct Drive
Motor Sheave Diam/Bore Direct Drive
Fan Sheave Make Direct Drive
Fan Sheave Diam/Bore Direct Drive
No. Belts/Size Direct Drive
Sheave CL Distance Direct Drive
Drive Condition - Motor New
Rotation CCW
Starter Wall Switch
* Wired Voltage
TEST DATA DESIGN ACTUAL
CFM 2200 2256
Fan RPM 1366 1269
Motor RPM 1366 1269
Total SP 1" NA
Voltage 115 120
Amperage 8.8 3.5
REMARKS:EF-1 interlocked with MAU-1.
CFM measured in duct opening on hood.
Speed controller set to design CFM.
DATE:6-Dec-16
TESTED BY:RUPKALVIS
HVAC SYSTEMS ANALYSIS, INC.
NEBB OUTLET AIR BALANCE REPORT PAGE 10 of 12
PROJECT KWIK TRIP EAGAN, MN #179 JOB NO.16-029 Date 12/6/2016
LOCATION EAGAN, MN System RTU-1
INSTRUMENTS SHORTRIDGE AIR DATA METER # M99549 Tested By RUPKALVIS
ROOM OPENING REQUIRED PRELIMINARY FINAL
AREA SERVED NO.MODEL SIZE AK VEL CFM VEL CFM %VEL CFM
RTU-1 TOTAL 5640 6414 1.00 5615
100 Vestibule 1 CD-2 8" Dia.160 249 165
101 Sales 1 CD-2 8" Dia.175 155 181
101 Sales 2 CD-2 8" Dia.175 190 177
101 Sales 3 CD-3 10" Dia.350 375 350
102 Checker 1 CD-2 8" Dia.175 212 181
102 Checker 2 CD-2 8" Dia.175 230 183
103 Coffee 1 CD-4 12" Dia.445 496 440
103 Coffee 2 CD-4 12" Dia.445 421 429
103 Coffee 3 CD-4 12" Dia.445 549 435
103 Coffee 4 CD-4 12" Dia.445 401 449
103 Coffee 5 CD-4 12" Dia.445 397 429
103 Coffee 6 CD-4 12" Dia.445 465 440
103 Coffee 7 CD-4 12" Dia.445 459 445
103 Coffee 8 CD-4 12" Dia.445 391 400
112A Data 1 CD-1 8" Dia.150 347 155
109 Mens 1 CD-1 6" Dia.100 150 104
108 Women's 1 CD-1 6" Dia.100 149 99
112 Office 1 CD-2 8" Dia.110 159 109
111 Delivery 1 CD-2 8" Dia.160 224 171
117 Family 1 CD-1 6" Dia.50 159 51
115 Utility 1 SG-1 6" Dia.100 98 124
116 Storage 1 SG-1 6" Dia.100 138 98
RETURN TOTAL 4365 3856 0.90 3915
101 Sales 1 RG-1 24"/24"790 586 687
101 Sales 2 RG-1 24"/24"790 730 804
101 Sales 3 RG-1 24"/24"785 690 790
101 Sales 4 RG-1 24"/24"785 687 700
101 Sales 5 RG-1 24"/24"785 510 534
112 Office 1 RG-2 10"/10"110 89 90
100 Vestibule 1 RG-1 24"/24"160 410 158
111 Stairs 1 RG-2 8"/8"160 154 152
ERV FRESH 1 DUCT 16" Dia.1.40 805 1125 1122 1566 1.06 857 1196
REMARKS:
HVAC SYSTEMS ANALYSIS, INC.
NEBB OUTLET AIR BALANCE REPORT PAGE 11 of 12
PROJECT KWIK TRIP EAGAN, MN #179 JOB NO.16-029 Date 12/6/2016
LOCATION EAGAN, MN System AIR SYSTEMS
INSTRUMENTS SHORTRIDGE AIR DATA METER # M99549 Tested By RUPKALVIS
ROOM OPENING REQUIRED PRELIMINARY FINAL
AREA SERVED NO.MODEL SIZE AK VEL CFM VEL CFM %VEL CFM
RTU-2 TOTAL 1600 1709 1.00 1604
105 Kitchen 1 CD-5 14"/14"400 590 399
105 Kitchen 2 CD-5 14"/14"400 434 389
105 Kitchen 3 CD-5 14"/14"400 330 411
105 Kitchen 4 CD-5 14"/14"400 355 405
RETURN 1 RG-1 24"/24"680 690 673
2 RG-1 24"/24"680 655 645
MAU-1 TOTAL 1760 1431 1.01 1779
MAIN DUCT 1 GRILLE 124”/14”12.44 141 1760 115 1431 143 1779
EF-1
Hood Opening 1 OED 18" Dia.1.77 1250 2200 1148 2029 1.03 1277 2256
ERV-1 TOTAL 925 1358 1.00 925
110 Mop 1 EG-1 10”/6”125 118 118
109 Mens 1 EG-1 8"/8"75 150 71
109 Mens 2 EG-1 8"/8"75 111 77
109 Mens 3 EG-1 8"/8"150 167 153
108 Women's 1 EG-1 8"/8"75 139 75
108 Women's 2 EG-1 8"/8"75 129 74
108 Women's 3 EG-1 8"/8"75 139 81
116 Family 1 EG-1 8"/8"75 114 77
115 Utility 2 EG-1 8"/8"200 291 199
ERV FRESH 1 DUCT 16" Dia.1.40 805 1125 1122 1566 1.06 857 1196
TF-1
112A Data 1 CF 24"/24"150 204 204
REMARKS: TF-1: No adjustment possible.
HVAC SYSTEMS ANALYSIS, INC.
NEBB WATER BALANCE REPORT PAGE 12 of 12
PROJECT KWIK TRIP EAGAN, MN #179 JOB #16-029 Date 12/6/16
LOCATION EAGAN, MN System WATER SYSTEMS
INSTRUMENTS SHORTRIDGE HYDRO-METER # W95097 Tested By RUPKALVIS
TAG REQUIRED FULL OPEN SETTING FINAL
NO.ITEM SIZE P*GPM P*GPM %NO.% P*GPM
BC-1 Sales 1" B&G 5.6 1.8 0.5 0.0 1.8 5.5
BC-2 Coffee 1.5" B&G 8.3 0.2 NA 20.0 1.0 8.5
BC-3 Toilets .75" B&G 1.2 0.4 NA 40.0 4.0 1.2
BC-4 CBT .75" B&G 0.9 0.4 NA 50.0 8.8 0.9
BC-5 Thaw .75" B&G 2.6 1.7 2.9 0.0 1.7 2.9
UH-1 Delivery .75" B&G 1.9 0.7 NA 10.0 1.0 1.9
UH-3 Storage .75" B&G 1.9 0.9 NA 20.0 2.4 2.0
P-1 Boiler Pump 2" NIBCO 19.0 0.5 22.0 5.0 0.8 19.0
P-4 Infloor .75" B&G 1.9 0.7 NA 15.0 1.5 1.9
* Can represent flow station differential or pressure drop across item.
REMARKS:Heating water system tested under a full flow condition. Set point 7 PSI.
P-1: Pump set to medium speed.
P-4: Pump set to high speed.
ABBREVIATIONS
AC Air Conditioning HP Horsepower
ACT Actual HRU Heat Recovery Unit
AHU Air Handling Unit HTG Heating
AMP Ampere HZ Hertz (Cycles per Second)
BDD Back-draft Damper KW Kilowatt
BHP Brake Horsepower LAT Leaving Air Temperature
BI Backwards Inclined LB Pound
BTU British Thermal Unit LF Linear Feet
BTUH BTU per Hour LWT Leaving Water Temperature
CC Clockwise MAU Make-Up Air Unit
CCW Counter Clockwise MAX Maximum
CF Cubic Feet MBH 1000 BTUH
CFM Cubic Feet per Minute MECH Mechanical
CH Chilled or Chiller MIN Minimum
CHW Chilled Water MUA Make-Up Air Unit
CHWR Chilled Water Return OA Outside Air
CHWS Chilled Water Supply PD Pressure Drop
CL Centerline PH Phase
CUH Cabinet Unit Heater PRESS Pressure
CWR Condenser Water Return PRV Pressure Reducing Valve
CWS Condenser Water Supply PSI Pounds per Square Inch
DB Dry Bulb RA Return Air
DEG Degree RPM Revolutions per Minute
DDC Direct Digital Control RTU Roof-Top Unit
DIA Diameter SA Supply Air
DIFF Differential SP Static Pressure
DIM Dimension SF Square Feet
DISCHG Discharge SUP Supply
DP/ P Differential Pressure TEMP Temperature
EAT Entering Air Temperature TSTAT Thermostat
EF Exhaust Fan V Volts
EMS Energy Management System VAV Variable Air Volume
ERU Energy Recovery Unit VEL Velocity
ESP External Static Pressure VFD Variable Frequency Drive
EUH Electrical Unit Heater WPD Water Pressure Drop
EWT Entering Water Temperature WTD Water Temperature Drop
EXH Exhaust
EX Exhaust
B&G Bell & GossettEXTExternal
F Fahrenheit GE General Electric
FCU Fan Coil Unit SQ D Square D
FL Full Load (Amps)TA Victaulic Circuit Setter
FR Frame GRUV Armstrong Gruvlock
FT Feet
FTR Fin Tube Radiation
GPM Gallons per Minute
Appendix i